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I promise you, grounding both the speakers to the same common ground is not the problem. Post a picture, if you can. Sounds like it might be some other wiring issue.

Correct, that jack has no audio switching capabilities. You could wire your wires to a jack AND internal speakers, but when you plugged headphones in the speakers wouldn't turn off.

Did you end up grounding these terminals? They should both be grounded; doesn't matter which pot you use, they're both dual channel. There's 5 pins on the dial one instead of 6 on the knob one that cheese mentioned because on the dial one they have combined the 2 ground pins to 1.

How many pins did it have? If it only had 3, it's not going to work, but if it had 5, it should. Did you know the pinout? Here's one I found.

Just so you know, if you still want a volume wheel (dial) instead of a volume knob, they have the double ones (for stereo) in wheel form as well.

I might offer a suggestion here: I don't know if you will be mainly playing this with 3 other people crowded around, and the 4 of you each using seperate headphones at all different volumes (Seems pretty overkill to me, and seems like a situation that will hardly ever happen. For me, I'd play a...

Luke Skywalker is cool. Also, my real name is Luke.

No, I believe that the psone screen's use of a headphone jack is different, in that it actually does have a signal from the jack to the audio amp that says "hey, headphones are plugged in, so turn the speakers off and turn me on". I don't know the internal pinout of a psone screen headphone...

Someone else verify, but I'm fairly certain this is all you need to do: By default, your internal speakers will be on, but when you insert a cable into the jack, the switch is made mechanically to route the audio to your headphones instead of your internal speakers. There is no "switch pin"...

How much?

This is a portablizing bill of materials that we've sort of created (and by we I mean mostly gman): https://bitbuilt.net/forums/index.php?threads/portablizing-bom.367/ This is a guide that's unofficial as of now but should help you quite a bit, as far as n64 portablizing goes...

Sweet, please refine away!

+1

N64 board redesign CONFIRMED

Understandable frustrations, @Acronell. I felt kind of the same way when the wiikey fusion came out and everyone was using that instead of the gamecube dd, and then whenever someone wanted to use the dd, the first post in the thread would be to use the wiikey fusion instead (c'mon guys, let's...

It's not smaller than shank's, right? Same case? Awesome, regardless. Wish I had the skill to make one of these.

Nice. Very impressive.

Holes cut, and controls epoxied in. Let's see how it turns out. Had to move a/b/x/y farther to left after I cut the hole because my case couldn't close properly. That's why the gap is so big over there. Lack of planning. Feels good that I don't have to deal with speaker holes :P

Cool project. Seems like a decent challenge.

Woo hoo! Merry Christmas!